A digital twin is only as good as the data behind it.
A digital twin is only as good as the data behind it.
A digital twin is only as good as the data behind it.
Most of that data describes a plant that no longer exists. SixD establishes the truth of your plant. SixDX makes that truth intelligent.
Your plant has data. The question is whether it has the truth.
Your plant has data.The question is whether it has the truth.
Most plants have plenty of data. What they do not have is confidence that the data describes the plant as it stands today. Drawings date from commissioning. Modifications were made under shutdown pressure and never recorded. Operational data sits in systems that do not talk to each other.
Modifications made under shutdown pressure and never documented
Drawings that no longer match the steel
Drawings that no longer match the steel
Modifications made under shutdown pressure and never documented
Modifications made under shutdown pressure and never documented
Asset tags that differ between the P&ID, the historian and the maintenance system
Asset tags that differ between the P&ID, the historian and the maintenance system
Maintenance history spread across systems that were never designed to agree
Maintenance history spread across systems that were never designed to agree
Piping that left the P&ID years ago
Piping that left the P&ID years ago
The Progression
The Progression
The Progression
Physical World
The journey begins with the plant as it stands: real equipment, structures and systems without a reliable digital representation.
Full Digital Twin with Meta-Guided Maintenance
A complete digital twin mirrors the physical asset in real time, powering meta-based maintenance guidance that puts the right instruction in front of the right technician at the right moment.
Experience Twin
Intelligence reaches the people who need it through web, mobile, AR, VR and immersive training—providing guidance in the context of the real asset.
Experience Twin
Intelligence reaches the people who need it through web, mobile, AR, VR and immersive training—providing guidance in the context of the real asset.
As-Is 3D Modelling & Condition Analysis
2D data rebuilt into precise As-Built 3D models at LOD 300, then analysed to establish true asset condition, clash points, and areas of operational risk.
Engineering Twin
Captured reality is transformed into verified engineering truth, connecting as-built models, drawings, specifications and multidisciplinary asset information.
Engineering Twin
Captured reality is transformed into verified engineering truth, connecting as-built models, drawings, specifications and multidisciplinary asset information.
Physical Asset, No Digital Record
The starting point for most brownfield sites: critical equipment operating with zero digital baseline — no scan data, no 3D reference, no single source of truth for its actual condition.
Physical World
The journey begins with the plant as it stands: real equipment, structures and systems without a reliable digital representation.
Physical World
The journey begins with the plant as it stands: real equipment, structures and systems without a reliable digital representation.
Digitisation from Physical to 2D
Field conditions converted into accurate 2D drawings — engineering-grade for design and modification work, or visualisation-grade for stakeholder walkthroughs and approvals.
Reality Twin
We capture the physical asset through laser scanning, LiDAR, drone surveys and dimensional metrology creating an accurate record of reality.
Reality Twin
We capture the physical asset through laser scanning, LiDAR, drone surveys and dimensional metrology creating an accurate record of reality.
Sensor Deployment & AI-Driven Monitoring
Sensor placement guided directly by the analysis — enabling continuous, AI-based condition monitoring that triggers automatic corrective action before failures occur.
Operational Twin
Live operational data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation of the plant.
Operational Twin
Live operational data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation of the plant.
Immersive Training for Critical Operations
A worker in AR/VR/MR gear interacting with a holographic control panel in an industrial setting. Favor illustrated/3D-rendered visuals over stock photography — stock VR shots read as office demos, not critical-area training.
Intelligence Twin
Analytics and AI help detect anomalies, predict failures and recommend actions—transforming operational data into decision intelligence.
Intelligence Twin
Analytics and AI help detect anomalies, predict failures and recommend actions—transforming operational data into decision intelligence.
Reality Twin
We capture the physical asset through laser scanning, LiDAR, drone surveys and dimensional metrology creating an accurate record of reality.
Engineering Twin
Captured reality is transformed into verified engineering truth, connecting as-built models, drawings, specifications and multidisciplinary asset information.
Operational Twin
Live operational data from sensors, control systems and enterprise platforms connects to the verified model, turning it into a living representation of the plant.
Experience Twin
Intelligence reaches the people who need it through web, mobile, AR, VR and immersive training—providing guidance in the context of the real asset.
Intelligence Twin
Analytics and AI help detect anomalies, predict failures and recommend actions—transforming operational data into decision intelligence.
Solutions
Solutions
01
Predictive & Preventive AI/ML
One intelligence platform for critical asset reliability.
Corrects embedded drift during planned shutdown. Defends the corrected mill in live production. Watches people, PPE, and restricted zones on shared infrastructure.
Geometric Correction
Dimension Engineering + As-Built at ±3mm during shutdown. Root-cause alignment fix.
Production Surveillance
AI vision + IoT. Sub-second deviation detection. Operator HMI alerts. Shift-by-shift trends.
Perimeter Safety
PPE compliance. Restricted-zone breach. LMS-integrated learning loops.
01
Predictive & Preventive AI/ML
One intelligence platform for critical asset reliability.
Corrects embedded drift during planned shutdown. Defends the corrected mill in live production. Watches people, PPE, and restricted zones on shared infrastructure.
Geometric Correction
Dimension Engineering + As-Built at ±3mm during shutdown. Root-cause alignment fix.
Production Surveillance
AI vision + IoT. Sub-second deviation detection. Operator HMI alerts. Shift-by-shift trends.
Perimeter Safety
PPE compliance. Restricted-zone breach. LMS-integrated learning loops.
01
Predictive & Preventive AI/ML
One intelligence platform for critical asset reliability.
Corrects embedded drift during planned shutdown. Defends the corrected mill in live production. Watches people, PPE, and restricted zones on shared infrastructure.
Geometric Correction
Dimension Engineering + As-Built at ±3mm during shutdown. Root-cause alignment fix.
Production Surveillance
AI vision + IoT. Sub-second deviation detection. Operator HMI alerts. Shift-by-shift trends.
Perimeter Safety
PPE compliance. Restricted-zone breach. LMS-integrated learning loops.
02
Digital Twin
Digital Twin done responsibly.
Each phase delivers value independently, allowing phased investment and ROI.
Virtual Zones
360° navigable plant zones for remote familiarisation and safety induction.
Asset Intelligence
Structured, tagged, searchable asset registry from as-built records.
Live IoT Twin
Live sensor telemetry mapped onto the model for real-time condition monitoring.
02
Digital Twin
Digital Twin done responsibly.
Each phase delivers value independently, allowing phased investment and ROI.
Virtual Zones
360° navigable plant zones for remote familiarisation and safety induction.
Asset Intelligence
Structured, tagged, searchable asset registry from as-built records.
Live IoT Twin
Live sensor telemetry mapped onto the model for real-time condition monitoring.
02
Digital Twin
Digital Twin done responsibly.
Each phase delivers value independently, allowing phased investment and ROI.
Virtual Zones
360° navigable plant zones for remote familiarisation and safety induction.
Asset Intelligence
Structured, tagged, searchable asset registry from as-built records.
Live IoT Twin
Live sensor telemetry mapped onto the model for real-time condition monitoring.
03
Immersive Training
Procedure-driven. Technology-powered.
Training built from your plant — not from a template. Modelled on your actual asset geometry.
SOP Animation
Standard operating procedures rendered as immersive 3D visual instruction.
Gamified Modules
Competency assessment through structured game mechanics. LFF integration.
Meta Field Assistance
Smart-glass-enabled field engineer support with live remote expert channel.
03
Immersive Training
Procedure-driven. Technology-powered.
Training built from your plant — not from a template. Modelled on your actual asset geometry.
SOP Animation
Standard operating procedures rendered as immersive 3D visual instruction.
Gamified Modules
Competency assessment through structured game mechanics. LFF integration.
Meta Field Assistance
Smart-glass-enabled field engineer support with live remote expert channel.
03
Immersive Training
Procedure-driven. Technology-powered.
Training built from your plant — not from a template. Modelled on your actual asset geometry.
SOP Animation
Standard operating procedures rendered as immersive 3D visual instruction.
Gamified Modules
Competency assessment through structured game mechanics. LFF integration.
Meta Field Assistance
Smart-glass-enabled field engineer support with live remote expert channel.
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We are the innovation arm of SixD Engineering, backed by 20 years of experience in heavy industry.
We turn complex industrial reality into precise engineering intelligence — guiding the right decisions at every project stage, brownfield to greenfield.
Building the intelligence layer for the industrial operations of tomorrow.
Building the intelligence layer for the industrial operations of tomorrow.
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Countries
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Partner
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Industries
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Industries
How companies solve problems using our solutions
How companies solve problems using our solutions
How companies solve problems using our solutions
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downtime reduction
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lower maintenance cost.
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
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downtime reduction
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lower maintenance cost.
Pellet Plant Unified Dashboard — OPC UA + Anomaly Alerting
OPC UA · Time-series DB · Multi-channel alerting (SMS, WhatsApp API, AI voice call)
Solutions:
Production Surveillance
0X
faster training
0X
confined space exposure
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
0X
faster training
0X
confined space exposure
GCP Unit VR — Walkthrough, Operations & Maintenance
Full GCP recreated in VR · Operations + maintenance modules · Global deployment
Solutions:
SOP Animation
0%
first-time fix improvement.
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operating cost reduction
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
0%
first-time fix improvement.
0%
operating cost reduction
RAYX — HSE Audit & Remote Maintenance Platform
Meta smart glasses · Live streaming · Cloud dashboard · Automated violation alerts
Solutions:
Production Surveillance
Perimeter Safety
0%
fewer assembly errors
0%
shorter onboarding
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
0%
fewer assembly errors
0%
shorter onboarding
Polysilicon Manufacturing SOP Visualisation
Photo-realistic SOP films · Bell jar, CVD reactor, rod harvesting, electrode assembly
Solutions:
SOP Animation
Digital Advantage
Enable error-free work at scale
SixDX connects your engineering data, plant reality, operational systems, and workforce into one intelligence layer, helping industrial teams predict problems, prevent failures, standardize execution, and operate with greater confidence.
01
Predict before failure
Use AI/ML and live operational data to identify deviations before they become production losses, equipment failures, or safety incidents.
01
Predict before failure
Use AI/ML and live operational data to identify deviations before they become production losses, equipment failures, or safety incidents.
02
Reduce downtime
Identify operational deviations in milliseconds and give teams the intelligence they need to diagnose, troubleshoot, and resolve issues faster, without adding unnecessary process complexity.
02
Reduce downtime
Identify operational deviations in milliseconds and give teams the intelligence they need to diagnose, troubleshoot, and resolve issues faster, without adding unnecessary process complexity.
03
Standardize every critical operation
Convert plant-specific engineering knowledge and SOPs into repeatable digital workflows that can be executed consistently across people, shifts, locations, and assets.
03
Standardize every critical operation
Convert plant-specific engineering knowledge and SOPs into repeatable digital workflows that can be executed consistently across people, shifts, locations, and assets.
04
Build a workforce ready for tomorrow
Train teams on the actual plant, actual equipment, and actual procedures using immersive simulations, gamification, and digital field assistance without exposing personnel to unnecessary operational risk.
04
Build a workforce ready for tomorrow
Train teams on the actual plant, actual equipment, and actual procedures using immersive simulations, gamification, and digital field assistance without exposing personnel to unnecessary operational risk.
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
(763) 296 6688
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
(+91) 82008 24674
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
+971 58 522 9400
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
(763) 296 6688
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
(+91) 82008 24674
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
+971 58 522 9400
Contact
USA
18167, 56th Pl N, Plymouth, MN 55446 USA
(763) 296 6688
India
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, India
(+91) 82008 24674
UAE
FZC B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
+971 58 522 9400
Insights & News
Insights & News
Jun 11, 2026
Why Standard Operating Procedures Fail on the Shop Floor
Jun 11, 2026
Why Standard Operating Procedures Fail on the Shop Floor
Jun 16, 2026
From SOP Documents to Workforce Intelligence
Jun 16, 2026
From SOP Documents to Workforce Intelligence
Jun 21, 2026
The Future of SOPs Is Interactive, Intelligent, and Immersive
Jun 21, 2026
The Future of SOPs Is Interactive, Intelligent, and Immersive
One system. Every asset. Zero blind spots. Let's build it together.
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© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.
One system. Every asset. Zero blind spots. Let's build it together.
Business Enquiry
Social
© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.
One system. Every asset. Zero blind spots. Let's build it together.
Business Enquiry
Social
© 2026 SixD Engineering Solutions Pvt Ltd. All rights reserved.